How it Works
Foam-in-place polyurethane is molded in real-time by combining two liquid foams in a high density polyethylene (HDPE) bag, film or a pre-fabricated mold. The mixture expands rapidly around the product being protected, creating a custom protective shell.

All IntelliPack systems offer long lasting mixing modules, telemetry, bar-coding and ergonomic designs for operator comfort.
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Unit of Measure
Items
IntelliPack SmartBaggers™ Foam-in-Bag Packaging Solution

IntelliPack Smartbagger™ Foam-in-Bag Packaging Solution
IntelliPack SmartShot ™ Foam-in-Place Packaging Solution

IntelliPack SmartShot ™ Foam-in-Place Packaging Solution
IntelliPack SmartShot ™ Hybrid Foam-in-Place Packaging Solution

IntelliPack SmartShot ™ Hybrid Foam-in-Place Packaging Solution
Description N/A Ideal for high volume, medium to large applications that require cushioning or blocking and bracing to protect goods
  • Maxwell Intelligent Interface.
  • New Maxwell App empowers users to add photos and videos for training.
  • Intuitive control panel.
  • Easy-to-replace sealing wires and edge seal arbors.
 		N/A Foam-in-Place Systems

All IntelliPack systems offer long lasting mixing modules, telemetry, bar-coding and ergonomic designs for operator comfort.

When your foam-in-place operation requires a handheld touch use the SmartShot™.
  • Tapered dispenser.
  • Heated dispenser minimizes cold-shots.
  • Insulated handle stays cool.
 		N/A Foam-in-Place Systems

All IntelliPack systems offer long lasting mixing modules, telemetry, bar-coding and ergonomic designs for operator comfort.

Innovative cross between handheld and bagger system.
  • Hybrid bag stand creates a handheld and bagger machine all-in-one!.
  • Variety of bag and stand dimensions available for customer needs.
  • Package a wide variety of products with one piece of equipment.
Brands N/A Pregis N/A N/A
Height N/A 65.5 in N/A N/A 44 in
Width N/A 44.6 in N/A N/A 24 in
Depth N/A 39.1 in N/A N/A 24 in
Hose Hanger Height N/A N/A 8 to 12 ft N/A
Heated Hose N/A N/A 20 ft N/A
Feed Hoses N/A N/A 13 ft N/A
Stock Bag Sizes1 N/A N/A N/A 14 x 18 in18 x 25 in24 x 32 in
Alternating Current (AC) Voltage N/A 208 V230 V
Frequency N/A 50 Hz60 Hz
Current N/A 30 A
Note for Electrical Power N/A Dedicated Circuit
Receptacle Type N/A L6-30
Package Type N/A Foam-in-Bag Void-Fill N/A Foam-in-Place Void-Fill N/A Foam-in-Place Void-Fill
Applications N/A Automotive B2B and B2C Electronics Home and Garden Industrial
Inside the Box Protection N/A Foam for Fabrication On Demand Systems - Air, Paper, and Foam Ready to Use Packaging
Mail and Bagging Solutions N/A Automated Cold Seal Packaging Automated Poly Bagging Shipping Mailers
Surface Protection N/A Foam Edge Protectors Interleaving Materials Temporary Protective Films
Consultative Services and Training N/A Custom Integration Package Design and Testing Sustainable Packaging Technical Support
5 Degrees of Separation N/A
  1. Telemetry
    Cellular telemetry enables preventative maintenance 24/7 eliminating costly, unexpected downtime.
  2. Bar-Coding
    Bar-coding technology allows customers to create specific bags, fill rates and sequences for each product's protective needs. This removes guesswork and enables operations with diverse product lines.
  3. Equipment Design
    All Pregis' on-demand systems are designed with ergonomic features to enhance operator comfort and convenience. Multiple equipment options are available that meet small, medium and large application needs.
  4. Customer Focus
    At Pregis, customers are our first priority. So, we custom design a program to meet your specific needs.
  5. The Advantage Program
    Our program is designed to be flexible to support your changing business needs. Simply put, the advantage program means you get high quality equipment, reliable service and no surprises.
    • No up-front capital investment.
    • Installation, training and ongoing support.
    • Software updates to ensure state-of-the-art performance.
    • Preventative maintenance; warranty on equipment and labor included
Features N/A Pack with IntelliPack Foam-ln-Place and Ship with Confidence
  • Highest degree of product protection available.
  • Reduce or eliminate damage costs.
  • Maximize space and cost efficiencies.
  • Increase customer confidence.
Additional Information N/A We're not just in the packaging business, We're in the "WOW" Business.

World Class Support and Service

Packaging should excite customers, motivate prospects, reduce shipping and fulfillment costs, and (of course) protect your products. To ensure you're getting the most out of your packaging, Pregis offers unrivaled consultative and technical services and industry leading training support.

Consultative Services
  • Packaging optimized for any network - SFS, freight, ground, air, international.
  • Package design and testing center ensures packaging is FedEx, UPS or Amazon ready.
  • Specialized sales teams understands the unique challenges of your industry.
Technical Service
  • Proactively monitor packaging systems and schedule routine maintenance.
  • Highly skilled, local field technicians available for immediate needs.
  • 24/7 dedicated technical support hotline.
Training Support
  • Standard or custom guides, placards and videos.
  • On-site employee training and educational seminars.
  • New Pregis 360 Virtual Reality Training Platform.
Maxwell™ Technology
Maxwell intelligent interface empowers users with greater system controls, endless customization options and detailed reporting.

Intuitive Interface:
  • Customizable touchscreen.
  • Spanish language toggle.
  • Easy to use agile bag and sequence page.
  • Virtually unlimited barcoding for consistent foam dispensed and product protection.
  • SMART features include energy conservation and self-cleaning sessions that can be scheduled during breaks to maximize up-time
Telemetry
  • Detailed reporting and insights: usage, cost per pack/ packer, machine performance.
  • Map and connect with other facility SmartBagger machines.
Service and Support
  • Pregis technicians can remotely access machines for real-time updates and adjustments.
  • NFC cards allow users to easily log into Maxwell with customer controlled access levels.
  • Software updates pushed to Maxwell for most up-to date functionality.
Foam-in-Place Accessories and Consumables N/A IntelliPack Smartmold™ Premold

Create custom molds, prefabricated for a specific product.
  • Consistent cushioning and void-fill in places that need it most.
  • Reduce packaging waste.
  • Void-fill in hard to reach areas.
Smartmold utility requirements
Electrical Power: 110 VAC, 50/60 Hz, 10 Amp
Receptacle Type: NEMA 5-15

IntelliPack Smartfoam™ Liquid Foam
Only IntelliPack liquids are stored in clear outer containers allowing you to visually see the amount of liquid in drums or totes.

275 Gallon Totes A-Liquid Foam: 2500 lbs
55 Gallon Drums A-Liquid Foam: 500 lbs
275 Gallon Totes B-Liquid Foam: 2300 lbs
55 Gallon Drums B-Liquid Foam: 450 lbs
Additional sizes available upon request.

IntelliPack Smartfilm™

The film used for foam-in-place bags arrives flat, taking up minimal space allowing customers to maximize space and minimize costs.

IntelliPack Smartlube™

Cleaning solution used for maintaining and cleaning machine parts.
Note N/A Whether the need is protective void-fill, blocking and bracing, cushioning, or pre-molded pads, IntelliPack systems feature the most cost-effective, time-efficient foam-in-place packaging.

Products worth protecting deserve Pregis

We are a leading manufacturer of innovative packaging solutions and protective products.

We solve our customer's toughest business challenges with packaging so they can create customers for life. We do this by delivering creative solutions to packaging challenges and leveraging a material neutral portfolio.

Contact us today!
  • 1 Additional Bag Sizes Available Upon Request.